ITAC Assessment: UA0051
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ITAC Assessment: UA0051
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Assessment Year 2010
Principal Product Cement
NAICS 327310: Cement Manufacturing
SIC 3241: Cement, Hydraulic
Sales Range less than $500
k
# of Employees 25
Plant Area 500,000
ft2
Annual Production 1,500,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $8,500,000 11,700,000
kWh
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $106,398 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,444

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $9,487 $1,000 $9,487
135,528
kWh
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $29,840 $10,000 $29,840
426,250
kWh
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,427 $4,500 $3,427
48,960
kWh
04 2.4231: Reduce the pressure of compressed air to the minimum required $7,331 $640 $7,331
104,474
kWh
05 2.4323: Use optimum size and capacity equipment $8,177 $5,219 $8,177
116,813
kWh
06 2.4313: Provide proper maintenance of motor driven equipment $48,136 $21,075 $48,136
687,660
kWh
TOTAL RECOMMENDED $106,398 $42,434 $106,398
1,519,685
kWh
TOTAL IMPLEMENTED $41,444 $19,719 $41,444
592,023
kWh
Yearly Savings* Imp'd Cost* Electricity Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs