ITAC Assessment: UA0030
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ITAC Assessment: UA0030
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Assessment Year 2009
Principal Product molded parts
NAICS 334412: Bare Printed Circuit Board Manufacturing
SIC 3672: Printed Circuit Boards
Sales Range $10
M
to 50
M
# of Employees 253
Plant Area 185,000
ft2
Annual Production 7,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $504,610 7,501,901
kWh
Electricity Demand $76,018 18,510
kW-mo/yr
Natural Gas $49,782 3,177
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $43,848 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,362

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $2,479 - $2,118
44,618
kWh
$361
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,368 $1,500 $4,615
97,243
kWh
$753
-
kW-mo/yr
-
03 2.7243: Improve air circulation with destratification fans / other methods $2,426 $3,200 - - $2,426
-
MMBtu
04 2.2136: Install / repair insulation on steam lines $60 $66 - - $60
-
MMBtu
05 2.2625: Chill water to the highest temperature possible $174 - $174
3,665
kWh
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $29,168 $80,743 $24,252
511,005
kWh
$4,916
-
kW-mo/yr
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $4,173 $14,708 $3,203
67,486
kWh
$970
-
kW-mo/yr
-
TOTAL RECOMMENDED $43,848 $100,217 $34,362
724,017
kWh
$7,000
-
kW-mo/yr
$2,486
-
MMBtu
TOTAL IMPLEMENTED $41,362 $96,951 $34,362
724,017
kWh
$7,000
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs