ITAC Assessment: UA0027
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ITAC Assessment: UA0027
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Assessment Year 2008
Principal Product steel castings
NAICS 331513: Steel Foundries (except Investment)
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 55
Plant Area 48,000
ft2
Annual Production 2,900,000
lb
Production Hrs. Annual 2,600
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $205,055 3,016,091
kWh
Natural Gas $113,499 8,140
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $39,687 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,165

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,165 $1,644 $3,165
46,551
kWh
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $252 $2,679 $252
3,706
kWh
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,774 $14,051 $2,774
40,797
kWh
-
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $682 $402 $682
4,926
kWh
-
05 2.2511: Insulate bare equipment $9,325 $55 $9,325
137,164
kWh
-
06 2.2414: Use waste heat from hot flue gases to preheat $23,489 $13,600 - $23,489
-
MMBtu
TOTAL RECOMMENDED $39,687 $32,431 $16,198
233,144
kWh
$23,489
-
MMBtu
TOTAL IMPLEMENTED $3,165 $1,644 $3,165
46,551
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs