ITAC Assessment: UA0025
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ITAC Assessment: UA0025
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Assessment Year 2008
Principal Product Castings
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $1
M
to 5
M
# of Employees 68
Plant Area 75,000
ft2
Annual Production 1,500
ton
Production Hrs. Annual 3,400
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $334,608 5,836,443
kWh
Natural Gas $124,074 8,877
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $67,684 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,844

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,844 $1,500 $1,844
33,062
kWh
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $8,469 - $8,469
151,834
kWh
-
03 2.2515: Use optimum thickness insulation $5,715 $3,500 $5,715
102,467
kWh
-
04 2.2414: Use waste heat from hot flue gases to preheat $43,433 $13,600 - $43,433
-
MMBtu
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,216 $7,928 $1,216
17,902
kWh
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $7,007 $37,179 $7,007
125,617
kWh
-
TOTAL RECOMMENDED $67,684 $63,707 $24,251
430,882
kWh
$43,433
-
MMBtu
TOTAL IMPLEMENTED $1,844 $1,500 $1,844
33,062
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs