ITAC Assessment: UA0008
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ITAC Assessment: UA0008
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Assessment Year 2007
Principal Product Asphalt Shingles
NAICS 324122: Asphalt Shingle and Coating Materials Manufacturing
SIC 2952: Asphalt Felts and Coatings
Sales Range $100
M
to 500
M
# of Employees 275
Plant Area 519,000
ft2
Annual Production 6,000,000
units
Production Hrs. Annual 8,637
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,068,446 16,578,254
kWh
Natural Gas $1,405,773 121,719
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $147,973 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $47,008

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $36,588 $63,550 $36,588
567,702
kWh
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $11,848 - $11,848
183,829
kWh
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $23,233 $1,400 $23,233
360,474
kWh
-
04 2.7135: Install occupancy sensors $1,340 $519 $1,340
20,851
kWh
-
05 2.4321: Upgrade obsolete equipment $11,080 $36,000 - $11,080
-
MMBtu
06 2.1133: Adjust burners for efficient operation $6,248 $200 - $6,248
-
MMBtu
07 2.1133: Adjust burners for efficient operation $5,679 $200 - $5,679
-
MMBtu
08 2.2414: Use waste heat from hot flue gases to preheat $51,957 $46,000 - $51,957
-
MMBtu
TOTAL RECOMMENDED $147,973 $147,869 $73,009
1,132,856
kWh
$74,964
-
MMBtu
TOTAL IMPLEMENTED $47,008 $1,800 $35,081
544,303
kWh
$11,927
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs