ITAC Assessment: UA0007
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ITAC Assessment: UA0007
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Assessment Year 2007
Principal Product Flooring
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3996: Linoleum, Asphalted-Felt-Base, and Other Hard Surface Floor Coverings, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 225
Plant Area 366,000
ft2
Annual Production 43,000
thousand feet
Production Hrs. Annual 4,000
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $451,777 12,849,191
kWh
Electricity Demand $567,190 50,642
kW-mo/yr
Natural Gas $415,713 30,324
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $74,023 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,778

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7134: Use photocell controls $1,443 $494 $1,443
41,040
kWh
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $17,268 $56,213 $8,913
253,499
kWh
$8,355
-
kW-mo/yr
-
03 2.7135: Install occupancy sensors $1,149 $766 $383
10,900
kWh
$766
-
kW-mo/yr
-
04 2.7135: Install occupancy sensors $141 $270 $141
4,010
kWh
- -
05 2.6218: Turn off equipment when not in use $11,900 - $11,900
341,000
kWh
- -
06 2.2511: Insulate bare equipment $1,759 $309 $1,759
50,023
kWh
- -
07 2.2511: Insulate bare equipment $1,590 $153 - - $1,590
-
MMBtu
08 2.1135: Repair furnaces and oven doors so that they seal efficiently $23,435 - - - $23,435
-
MMBtu
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,816 $1,400 $4,816
136,966
kWh
- -
10 2.4231: Reduce the pressure of compressed air to the minimum required $2,456 - $2,456
69,847
kWh
- -
11 2.2614: Use cooling tower or economizer to replace chiller cooling $2,335 $7,017 $2,335
77,918
kWh
- -
12 2.2437: Recover waste heat from equipment $1,979 $1,979 - - $1,979
-
MMBtu
13 2.4133: Use most efficient type of electric motors $717 $1,940 $370
10,536
kWh
$347
-
kW-mo/yr
-
14 2.2625: Chill water to the highest temperature possible $768 - $230
6,528
kWh
$538
-
kW-mo/yr
-
15 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,267 $250 $1,171
33,298
kWh
$1,096
-
kW-mo/yr
-
TOTAL RECOMMENDED $74,023 $70,791 $35,917
1,035,565
kWh
$11,102
-
kW-mo/yr
$27,004
-
MMBtu
TOTAL IMPLEMENTED $36,778 $494 $13,343
382,040
kWh
- $23,435
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs