ITAC Assessment: TT0356
ITAC logo
ITAC Assessment: TT0356
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2026
Principal Product Carpet Underlay
NAICS 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 58
Plant Area 114,000
ft2
Annual Production 54,000
thousand feet
Production Hrs. Annual 6,240
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $186,921 4,079,280
kWh
Electricity Demand $94,804 13,167
kW-mo/yr
Electricity Fees $26,403 -
Natural Gas $89,973 15,510
MMBtu
Waste Disposal Costs
Water Usage $1,559 1,090
Tgal
Water Disposal $11,730 875
Tgal
TOTAL YEARLY COSTS $411,390
RECOMMENDED SAVINGS* $51,473 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,072 $195 $1,072
23,400
kWh
- -
02 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $7,008 $1,520 $7,008
153,022
kWh
- -
03 4.642: Install sensors to detect and avoid jams $15,974 $6,000 $784
17,110
kWh
- $15,190
04 2.2162: Reduce excess steam bleeding $8,854 $5,900 - $8,854
-
MMBtu
-
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,598 $1,200 $1,598
34,899
kWh
- -
06 2.7135: Install occupancy sensors $1,490 $2,840 $1,490
32,534
kWh
- -
07 2.1392: Replace purchased steam with other energy source $3,633 $21,130 - $3,633
-
MMBtu
-
08 2.2414: Use waste heat from hot flue gases to preheat $11,844 $50,000 - $11,844
-
MMBtu
-
TOTAL RECOMMENDED $51,473 $88,785 $11,952
260,965
kWh
$24,331
-
MMBtu
$15,190
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs