| Assessment Year | 2026 |
|---|---|
| Principal Product | Aluminum Extruded Channels |
| NAICS | 331318: Other Aluminum Rolling, Drawing, and Extruding |
| SIC | 3354: Aluminum Extruded Products |
| Sales Range | $100 M to 500M |
| # of Employees | 575 |
| Plant Area |
400,000
ft2
|
| Annual Production | 70,000,000
lb
|
| Production Hrs. Annual | 8,148
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,744,165 | 37,692,388 |
kWh
|
$0.046 | |
| Electricity Demand | $1,011,324 | 149,078 |
kW-mo/yr
|
$6.78 | |
| Electricity Fees | $(-350,083.0) | - |
|
- | |
| Natural Gas | $1,907,791 | 563,517 |
MMBtu
|
$3.39 | |
| Waste Disposal Costs | |||||
| Water Usage | $190,255 | 54,809 |
Tgal
|
$3.47 | |
| Water Disposal | $18,107 | 459 |
Tgal
|
$39.45 | |
| TOTAL YEARLY COSTS | $4,521,559 | ||||
| RECOMMENDED SAVINGS* | $1,045,858 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $11,569 | - |
$9,516
205,656
kWh
|
$2,053
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $30,036 | $9,265 |
$30,036
649,143
kWh
|
- | - | - | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $14,166 | $6,100 |
$14,166
306,160
kWh
|
- | - | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $131,043 | $93,800 |
$131,043
2,832,138
kWh
|
- | - | - | - | |
| 05 | 2.4224: Upgrade controls on compressors | $77,487 | $60,000 |
$63,733
1,377,414
kWh
|
$13,754
-
kW-mo/yr
|
- | - | - | |
| 06 | 4.612: Contract out maintenance | $154,000 | $120,000 | - | - | - | - | $154,000 | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,805 | $5,000 |
$4,805
103,847
kWh
|
- | - | - | - | |
| 08 | 2.2437: Recover waste heat from equipment | $18,549 | $35,000 | - | - | - |
$18,549
-
MMBtu
|
- | |
| 09 | 3.7311: Maintain machines to reduce leaks | $231,582 | $444,791 | - | - | - | - | $231,582 | |
| 10 | 2.3212: Optimize plant power factor | $60,117 | $123,750 | - | - | $60,117 | - | - | |
| 11 | 2.4239: Eliminate or reduce compressed air usage | $19,435 | $68,000 |
$15,985
345,650
kWh
|
$3,450
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $229,980 | $1,475,000 |
$189,300
4,092,000
kWh
|
$40,680
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.9113: Use solar heat for heat | $63,089 | $729,585 |
$63,089
1,363,499
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $1,045,858 | $3,170,291 |
$521,672
11,275,505
kWh
|
$59,937
-
kW-mo/yr
|
$60,117 |
$18,549
-
MMBtu
|
$385,582 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs