| Assessment Year | 2025 |
|---|---|
| Principal Product | Residential vinyl siding |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 275 |
| Plant Area |
270,000
ft2
|
| Annual Production | 110,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,264,048 | 22,605,600 |
kWh
|
$0.056 | |
| Electricity Demand | $652,739 | 39,163 |
kW-mo/yr
|
$16.67 | |
| Natural Gas | $11,073 | 1,072 |
MMBtu
|
$10.33 | |
| Waste Disposal Costs | |||||
| Water Usage | $4,358 | 1,692 |
Tgal
|
$2.58 | |
| Water Disposal | $8,509 | 1,692 |
Tgal
|
$5.03 | |
| TOTAL YEARLY COSTS | $1,940,727 | ||||
| RECOMMENDED SAVINGS* | $3,761,842 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.112: Replace old machine with new automatic multi-station tool | $3,565,927 | $5,250,000 |
$291,160
5,199,288
kWh
|
- | - |
$2,547
-
MMBtu
|
- | $3,272,220 | |
| 02 | 2.9113: Use solar heat for heat | $49,796 | $276,634 |
$49,796
899,224
kWh
|
- | - | - | - | - | |
| 03 | 4.611: Begin a practice of predictive / preventative maintenance | $33,333 | $35,000 | - | - | - | - | $33,333 | - | |
| 04 | 2.3212: Optimize plant power factor | $31,076 | $9,750 | - | - | $31,076 | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $24,795 | $10,920 |
$17,397
310,665
kWh
|
$7,398
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.6212: Turn off equipment during breaks, reduce operating time | $22,030 | $20,000 |
$22,030
393,368
kWh
|
- | - | - | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $15,876 | $5,625 |
$15,876
283,500
kWh
|
- | - | - | - | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $11,575 | $11,250 |
$11,575
206,700
kWh
|
- | - | - | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,566 | $850 |
$4,606
82,247
kWh
|
$1,960
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.7224: Reduce space conditioning during non-working hours | $868 | $100 |
$868
15,503
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $3,761,842 | $5,620,129 |
$413,308
7,390,495
kWh
|
$9,358
-
kW-mo/yr
|
$31,076 |
$2,547
-
MMBtu
|
$33,333 | $3,272,220 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs