Assessment Year | 2025 |
---|---|
Principal Product | Graphite products |
NAICS | 335991: Carbon and Graphite Product Manufacturing |
SIC | 3624: Carbon and Graphite Products |
Sales Range | $10 M to 50M |
# of Employees | 93 |
Plant Area |
430,000
ft2
|
Annual Production | 3,500
ton
|
Production Hrs. Annual | 2,080
hrs
|
Location (State) | Tennessee |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | ||
---|---|---|---|---|---|
Electricity Usage | $1,428,225 | 33,117,273 |
kWh
|
$0.043 | |
Electricity Demand | $1,777,210 | 277,778 |
kW-mo/yr
|
$6.40 | |
Electricity Fees | $29,785 | - |
|
- | |
Natural Gas | $2,248,876 | 329,866 |
MMBtu
|
$6.82 | |
Waste Disposal Costs | |||||
Water Usage | $529,838 | 108,924 |
Tgal
|
$4.86 | |
Water Disposal | $28,710 | 5,080 |
Tgal
|
$5.65 | |
TOTAL YEARLY COSTS | $6,042,644 | ||||
RECOMMENDED SAVINGS* | $799,560 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
IMPLEMENTED SAVINGS* | - |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Usage Savings | Ancillary Material Cost Savings |
---|---|---|---|---|---|---|---|---|---|---|
01 | 3.7214: Reduce or eliminate waste | $296,352 | $1,200,000 | - | - | - | - |
$296,352
-
Tgal
|
- | |
02 | 4.212: Adopt in-house material generation | $184,128 | $600,000 |
$(-5,771.0)
(-133,888)
kWh
|
$(-1,173.0)
-
kW-mo/yr
|
- | - | - | $191,072 | |
03 | 2.2511: Insulate bare equipment | $92,553 | $200,000 | - | - | - |
$92,553
-
MMBtu
|
- | - | |
04 | 2.3212: Optimize plant power factor | $81,754 | $144,000 | - | - | $81,754 | - | - | - | |
05 | 3.4114: Replace city water with recycled water via cooling tower | $52,760 | $41,250 | - | - | - | - |
$52,760
-
Tgal
|
- | |
06 | 2.9114: Use solar heat to make electricty | $41,721 | $631,361 |
$41,721
968,004
kWh
|
- | - | - | - | - | |
07 | 2.2414: Use waste heat from hot flue gases to preheat | $25,908 | $60,000 | - | - | - |
$25,908
-
MMBtu
|
- | - | |
08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $13,275 | $56,250 |
$13,275
308,000
kWh
|
- | - | - | - | - | |
09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,237 | $50 |
$5,237
121,518
kWh
|
- | - | - | - | - | |
10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,292 | $50 |
$3,292
76,387
kWh
|
- | - | - | - | - | |
11 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $1,157 | $299 | - | - | - |
$1,157
-
MMBtu
|
- | - | |
12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,117 | $1,990 |
$1,117
25,907
kWh
|
- | - | - | - | - | |
13 | 2.6212: Turn off equipment during breaks, reduce operating time | $306 | $50 |
$306
7,091
kWh
|
- | - | - | - | - | |
TOTAL RECOMMENDED | $799,560 | $2,935,300 |
$59,177
1,373,019
kWh
|
$(-1,173.0)
-
kW-mo/yr
|
$81,754 |
$119,618
-
MMBtu
|
$349,112
-
Tgal
|
$191,072 | ||
TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Usage Savings | Ancillary Material Cost Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs