| Assessment Year | 2025 |
|---|---|
| Principal Product | Open coil and cartridge style heaters |
| NAICS | 333994: Industrial Process Furnace and Oven Manufacturing |
| SIC | 3567: Industrial Process Furnaces and Ovens |
| Sales Range | $10 M to 50M |
| # of Employees | 225 |
| Plant Area |
420,000
ft2
|
| Annual Production | 900,000
pieces
|
| Production Hrs. Annual | 5,070
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $186,466 | 2,435,420 |
kWh
|
$0.077 | |
| Electricity Demand | $98,348 | 8,527 |
kW-mo/yr
|
$11.53 | |
| Electricity Fees | $(-56,421.0) | - |
|
- | |
| Natural Gas | $50,557 | 4,253 |
MMBtu
|
$11.89 | |
| LPG | $12,000 | 329 |
MMBtu
|
$36.52 | |
| Waste Disposal Costs | |||||
| Water Usage | $3,329 | 729 |
Tgal
|
$4.57 | |
| Water Disposal | $6,570 | 729 |
Tgal
|
$9.01 | |
| TOTAL YEARLY COSTS | $300,849 | ||||
| RECOMMENDED SAVINGS* | $215,771 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,814 | $870 |
$3,814
49,816
kWh
|
- | - | - | - | |
| 02 | 2.7261: Install timers and/or thermostats | $7,420 | $1,800 | - | - | - |
$7,420
-
MMBtu
|
- | |
| 03 | 2.7228: Avoid introducing hot, humid, or dirty air into hvac system | $2,701 | $2,400 |
$2,701
35,287
kWh
|
- | - | - | - | |
| 04 | 2.2511: Insulate bare equipment | $3,234 | $3,600 | - | - | - |
$3,234
-
MMBtu
|
- | |
| 05 | 2.3212: Optimize plant power factor | $2,637 | $3,000 | - | - | $2,637 | - | - | |
| 06 | 4.721: Initiate a program to acquire iso certification | $8,775 | $15,000 |
$6,899
90,084
kWh
|
- | - |
$1,876
-
MMBtu
|
- | |
| 07 | 4.212: Adopt in-house material generation | $50,975 | $110,000 |
$(-2,025.0)
(-26,450)
kWh
|
- | - | - | $53,000 | |
| 08 | 2.7135: Install occupancy sensors | $1,871 | $4,200 |
$1,871
24,440
kWh
|
- | - | - | - | |
| 09 | 2.9113: Use solar heat for heat | $87,059 | $375,030 |
$87,059
1,137,130
kWh
|
- | - | - | - | |
| 10 | 3.1191: Change procedures / equipment / operating conditions | $47,285 | $724,290 |
$43,364
566,400
kWh
|
$3,921
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $215,771 | $1,240,190 |
$143,683
1,876,708
kWh
|
$3,921
-
kW-mo/yr
|
$2,637 |
$12,530
-
MMBtu
|
$53,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs