| Assessment Year | 2024 |
|---|---|
| Principal Product | Rubber Weather Seals for Automotive Industry |
| NAICS | 326291: Rubber Product Manufacturing for Mechanical Use |
| SIC | 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods |
| Sales Range | $10 M to 50M |
| # of Employees | 203 |
| Plant Area |
161,402
ft2
|
| Annual Production | 4,000,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $734,270 | 10,032,500 |
kWh
|
$0.073 | |
| Electricity Demand | $295,501 | 20,678 |
kW-mo/yr
|
$14.29 | |
| Natural Gas | $248,716 | 22,810 |
MMBtu
|
$10.90 | |
| Waste Disposal Costs | |||||
| Water Usage | $5,262 | 526 |
Tgal
|
$10.01 | |
| TOTAL YEARLY COSTS | $1,283,749 | ||||
| RECOMMENDED SAVINGS* | $556,861 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Consumption Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $7,143 | $60 |
$7,143
97,595
kWh
|
- | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $34,255 | $2,625 |
$34,255
467,964
kWh
|
- | - | - | - | |
| 03 | 3.4154: Eliminate leaks in water lines and valves | $4,207 | $340 | - | - | - |
$4,207
-
Tgal
|
- | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $21,724 | $2,600 |
$21,724
296,774
kWh
|
- | - | - | - | |
| 05 | 2.2511: Insulate bare equipment | $640 | $87 | - | - |
$640
-
MMBtu
|
- | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $8,134 | $3,000 |
$6,787
92,720
kWh
|
$1,347
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $29,164 | $15,000 | - | - |
$29,164
-
MMBtu
|
- | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,284 | $1,200 |
$1,723
23,544
kWh
|
$561
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $14,234 | $9,800 |
$12,159
166,102
kWh
|
$2,075
-
kW-mo/yr
|
- | - | - | |
| 10 | 3.1191: Change procedures / equipment / operating conditions | $261,275 | $200,000 | - | - | - | - | $261,275 | |
| 11 | 2.4322: Use or replace with energy efficient substitutes | $92,752 | $120,000 |
$23,597
322,368
kWh
|
$3,155
-
kW-mo/yr
|
- | - | $66,000 | |
| 12 | 2.9114: Use solar heat to make electricty | $81,048 | $301,095 |
$81,048
1,107,216
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $556,861 | $655,807 |
$188,436
2,574,283
kWh
|
$7,138
-
kW-mo/yr
|
$29,805
-
MMBtu
|
$4,207
-
Tgal
|
$327,275 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Consumption Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs