| Assessment Year | 2023 |
|---|---|
| Principal Product | Nylon 6 & Nylon 6,6 |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 3087: Custom Compounding of Purchased Plastics Resins |
| Sales Range | $50 M to 100M |
| # of Employees | 125 |
| Plant Area |
246,000
ft2
|
| Annual Production | 60,000
ton
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,975,225 | 30,561,101 |
kWh
|
$0.065 | |
| Electricity Demand | $695,521 | 54,090 |
kW-mo/yr
|
$12.86 | |
| Electricity Fees | $12,364 | - |
|
- | |
| Natural Gas | $170,097 | 15,668 |
MMBtu
|
$10.86 | |
| Waste Disposal Costs | |||||
| Water Usage | $125,104 | 34,614 |
Tgal
|
$3.61 | |
| Water Disposal | $167,206 | 34,614 |
Tgal
|
$4.83 | |
| TOTAL YEARLY COSTS | $3,145,517 | ||||
| RECOMMENDED SAVINGS* | $166,374 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $46,280 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $65,659 | $129,000 |
$65,659
1,016,400
kWh
|
- | - | - | - | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $34,051 | $12,000 | - | - | - | - |
$14,572
-
Tgal
|
$19,479
-
Tgal
|
|
| 03 | 2.2437: Recover waste heat from equipment | $31,920 | $13,000 | - | - | - |
$31,920
-
MMBtu
|
- | - | |
| 04 | 2.3212: Optimize plant power factor | $12,364 | $55,000 | - | - | $12,364 | - | - | - | |
| 05 | 2.6212: Turn off equipment during breaks, reduce operating time | $9,293 | $3,600 |
$7,235
112,000
kWh
|
$2,058
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.9114: Use solar heat to make electricty | $8,020 | $33,675 |
$8,020
124,153
kWh
|
- | - | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,451 | $1,225 |
$4,451
68,907
kWh
|
- | - | - | - | - | |
| 08 | 2.2511: Insulate bare equipment | $616 | $2,793 |
$616
9,536
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $166,374 | $250,293 |
$85,981
1,330,996
kWh
|
$2,058
-
kW-mo/yr
|
$12,364 |
$31,920
-
MMBtu
|
$14,572
-
Tgal
|
$19,479
-
Tgal
|
||
| TOTAL IMPLEMENTED | $46,280 | $20,618 |
$12,302
190,443
kWh
|
$2,058
-
kW-mo/yr
|
- |
$31,920
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs