ITAC Assessment: TT0268
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ITAC Assessment: TT0268
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Assessment Year 2022
Principal Product Plastics
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $10
M
to 50
M
# of Employees 105
Plant Area 168,000
ft2
Annual Production 170,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,010,674 28,152,286
kWh
Electricity Demand $622,425 102,672
kW-mo/yr
Electricity Fees $(-88,314.0) -
Natural Gas $82,162 7,661
MMBtu
Waste Disposal Costs
Water Usage $33,838 10,747
Tgal
Water Disposal $47,919 8,091
Tgal
TOTAL YEARLY COSTS $1,708,704
RECOMMENDED SAVINGS* $96,181 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,223

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Administrative Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $45,947 $60,000 $40,876
1,238,664
kWh
$5,071
-
kW-mo/yr
- -
02 2.6123: Remove unneeded service lines to eliminate potential leaks $17,027 $10,000 - - - $17,027
03 2.3212: Optimize plant power factor $14,583 $49,071 - - $14,583 -
04 2.4231: Reduce the pressure of compressed air to the minimum required $9,268 $3,480 $9,268
280,846
kWh
- - -
05 2.8114: Change rate schedules or other changes in utility service $4,223 $500 - - $4,223 -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,691 $2,695 $2,691
81,545
kWh
- - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,442 $6,000 $1,949
59,070
kWh
$493
-
kW-mo/yr
- -
TOTAL RECOMMENDED $96,181 $131,746 $54,784
1,660,125
kWh
$5,564
-
kW-mo/yr
$18,806 $17,027
TOTAL IMPLEMENTED $4,223 $500 - - $4,223 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs