| Assessment Year | 2022 |
|---|---|
| Principal Product | Porcelain Tile Manufacturing and Processing |
| NAICS | 327120: Clay Building Material and Refractories Manufacturing |
| SIC | 3253: Ceramic Wall and Floor Tile |
| Sales Range | $50 M to 100M |
| # of Employees | 445 |
| Plant Area |
750,000
ft2
|
| Annual Production | 30,000,000
units
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,238,125 | 29,471,850 |
kWh
|
$0.042 | |
| Electricity Demand | $1,073,036 | 136,662 |
kW-mo/yr
|
$7.85 | |
| Natural Gas | $1,781,887 | 508,332 |
MMBtu
|
$3.51 | |
| Waste Disposal Costs | |||||
| Water Usage | $88,810 | 16,549 |
Tgal
|
$5.37 | |
| Water Disposal | $3,718 | 387 |
Tgal
|
$9.61 | |
| TOTAL YEARLY COSTS | $4,185,576 | ||||
| RECOMMENDED SAVINGS* | $144,544 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $45,717 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1213: Direct warmest air to combustion intake | $67,587 | $45,000 | - | - | - |
$67,587
-
MMBtu
|
|
| 02 | 2.3212: Optimize plant power factor | $17,048 | $14,849 | - | - | $17,048 | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $16,038 | $18,000 |
$16,038
381,848
kWh
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $12,631 | $17,010 |
$9,804
233,436
kWh
|
$2,827
-
kW-mo/yr
|
- | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $9,510 | $12,000 |
$7,571
180,280
kWh
|
$1,939
-
kW-mo/yr
|
- | - | |
| 06 | 2.4323: Use optimum size and capacity equipment | $9,445 | $5,000 |
$7,485
178,214
kWh
|
$1,960
-
kW-mo/yr
|
- | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $6,489 | $1,920 |
$6,353
151,283
kWh
|
$136
-
kW-mo/yr
|
- | - | |
| 08 | 2.2437: Recover waste heat from equipment | $5,797 | $5,000 | - | - | - |
$5,797
-
MMBtu
|
|
| TOTAL RECOMMENDED | $144,544 | $118,779 |
$47,251
1,125,061
kWh
|
$6,861
-
kW-mo/yr
|
$17,048 |
$73,384
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $45,717 | $49,859 |
$25,842
615,284
kWh
|
$2,827
-
kW-mo/yr
|
$17,048 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs