| Assessment Year | 2020 |
|---|---|
| Principal Product | Engine Valves |
| NAICS | 336350: Motor Vehicle Transmission and Power Train Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $50 M to 100M |
| # of Employees | 235 |
| Plant Area |
175,000
ft2
|
| Annual Production | 53,000,000
pieces
|
| Production Hrs. Annual | 8,064
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $921,502 | 25,312,612 |
kWh
|
$0.036 | |
| Electricity Demand | $632,315 | 91,316 |
kW-mo/yr
|
$6.92 | |
| Electricity Fees | $78,000 | - |
|
- | |
| Natural Gas | $194,739 | 21,962 |
MMBtu
|
$8.87 | |
| Waste Disposal Costs | |||||
| Water Usage | $39,024 | 2,069,700 |
Tgal
|
$0.019 | |
| Water Disposal | $49,500 | 2,595 |
Tgal
|
$19.07 | |
| TOTAL YEARLY COSTS | $1,915,080 | ||||
| RECOMMENDED SAVINGS* | $105,579 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $48,879 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Usage Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $28,173 | $90,000 | - | - | $28,173 | - | |
| 02 | 4.212: Adopt in-house material generation | $28,629 | $16,000 |
$(-202.5)
(-5,564)
kWh
|
$(-57.3)
-
kW-mo/yr
|
$28,889 | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $20,250 | $128,083 |
$15,165
416,620
kWh
|
$5,085
-
kW-mo/yr
|
- | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $8,754 | $2,700 |
$6,498
178,507
kWh
|
$2,256
-
kW-mo/yr
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,447 | $15,750 |
$6,370
175,000
kWh
|
$2,077
-
kW-mo/yr
|
- | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,574 | $40 |
$6,574
180,600
kWh
|
- | - | - | |
| 07 | 2.5195: Change product design to reduce energy requirements | $1,908 | $500 |
$1,908
52,429
kWh
|
- | - | - | |
| 08 | 3.4116: Meter recycled water (to reduce sewer charges) | $1,653 | $2,150 | - | - | - |
$1,653
-
Tgal
|
|
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $984 | $1,500 |
$984
27,025
kWh
|
- | - | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $206 | $450 |
$153
4,210
kWh
|
$53
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $105,579 | $257,173 |
$37,450
1,028,827
kWh
|
$9,414
-
kW-mo/yr
|
$57,062 |
$1,653
-
Tgal
|
||
| TOTAL IMPLEMENTED | $48,879 | $144,083 |
$14,963
411,056
kWh
|
$5,028
-
kW-mo/yr
|
$28,889 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Usage Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs