ITAC Assessment: TT0220
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ITAC Assessment: TT0220
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Assessment Year 2019
Principal Product Plastic Injection
NAICS 333413: Industrial and Commercial Fan and Blower and Air Purification Equipment Manufacturing
SIC 3564: Industrial and Commercial Fans and Blowers and Air Purification Equipment
Sales Range $50
M
to 100
M
# of Employees 330
Plant Area 170,000
ft2
Annual Production 1,500,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $933,677 14,683,200
kWh
Electricity Demand $485,431 32,691
kW-mo/yr
Natural Gas $107,708 13,797
MMBtu
Waste Disposal Costs
Water Usage $4,125 754
Tgal
Water Disposal $5,609 754
Tgal
TOTAL YEARLY COSTS $1,536,550
RECOMMENDED SAVINGS* $121,375 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $79,045

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $36,872 $88,116 $24,845
390,658
kWh
$12,027
-
kW-mo/yr
- - -
02 2.3212: Optimize plant power factor $34,064 $64,000 - $34,064
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $18,304 $80 $18,304
287,791
kWh
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $16,995 $6,300 $11,585
182,160
kWh
$5,410
-
kW-mo/yr
- - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,534 $60 $4,704
73,954
kWh
$1,830
-
kW-mo/yr
- - -
06 2.2437: Recover waste heat from equipment $5,115 $15,000 - - $5,115
-
MMBtu
- -
07 2.8114: Change rate schedules or other changes in utility service $1,624 $2,150 - - - $1,624
-
Tgal
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $1,527 $945 $1,527
24,008
kWh
- - - -
09 2.8118: Check for accuracy of utility / power meters $340 $60 - - - - $340
TOTAL RECOMMENDED $121,375 $176,711 $60,965
958,571
kWh
$53,331
-
kW-mo/yr
$5,115
-
MMBtu
$1,624
-
Tgal
$340
TOTAL IMPLEMENTED $79,045 $94,616 $59,438
934,563
kWh
$19,267
-
kW-mo/yr
- - $340
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs