| Assessment Year | 2018 |
|---|---|
| Principal Product | Bus and Light Truck Tires |
| NAICS | 326211: Tire Manufacturing (except Retreading) |
| SIC | 3011: Tires and Inner Tubes |
| Sales Range | $10 M to 50M |
| # of Employees | 1,000 |
| Plant Area |
2,002,087
ft2
|
| Annual Production | 3,257,625
units
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $5,520,408 | 156,833,959 |
kWh
|
$0.035 | |
| Electricity Demand | $2,547,796 | 238,918 |
kW-mo/yr
|
$10.66 | |
| Natural Gas | $1,556,028 | 466,658 |
MMBtu
|
$3.33 | |
| Waste Disposal Costs | |||||
| Water Usage | $682,911 | 326,951,836 |
Tgal
|
$0.002 | |
| Water Disposal | $417,942 | 91,629 |
Tgal
|
$4.56 | |
| TOTAL YEARLY COSTS | $10,725,085 | ||||
| RECOMMENDED SAVINGS* | $379,956 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $236,830 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $223,429 | $3,000 | - | - | - |
$223,429
-
MMBtu
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $64,974 | $152,490 | - | - | - | - | $64,974 | |
| 03 | 2.3411: Replace electric motors with back pressure steam turbines and use exhaust steam for process heat | $24,664 | $106,000 |
$21,584
613,200
kWh
|
$8,958
-
kW-mo/yr
|
- |
$(-5,878.0)
-
MMBtu
|
- | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $24,330 | $66,000 |
$14,943
424,512
kWh
|
$9,387
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4131: Size electric motors for peak operating efficiency | $23,715 | $75,000 |
$16,664
473,419
kWh
|
$7,051
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.3212: Optimize plant power factor | $13,401 | $5,000 | - | - | $13,401 | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,443 | $15,674 |
$2,704
76,821
kWh
|
$2,739
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $379,956 | $423,164 |
$55,895
1,587,952
kWh
|
$28,135
-
kW-mo/yr
|
$13,401 |
$217,551
-
MMBtu
|
$64,974 | ||
| TOTAL IMPLEMENTED | $236,830 | $8,000 | - | - | $13,401 |
$223,429
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs