ITAC Assessment: TT0213
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ITAC Assessment: TT0213
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Assessment Year 2018
Principal Product Cement
NAICS 327310: Cement Manufacturing
SIC 3241: Cement, Hydraulic
Sales Range $50
M
to 100
M
# of Employees 130
Plant Area 550,000
ft2
Annual Production 700,000
units
Production Hrs. Annual 8,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,795,739 96,373,083
kWh
Electricity Demand $2,013,421 332,738
kW-mo/yr
Natural Gas $945,266 205,414
MMBtu
Coal $5,235,686 1,829,593
MMBtu
TOTAL YEARLY COSTS $11,990,112
RECOMMENDED SAVINGS* $673,740 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Coal Savings Primary Product Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $281,307 $475,000 - - - - $281,307
02 2.2511: Insulate bare equipment $169,138 $169,688 - - - $169,138
-
MMBtu
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $186,580 $253,000 $148,771
3,775,889
kWh
$37,809
-
kW-mo/yr
- - -
04 2.3212: Optimize plant power factor $34,195 $72,000 - - $34,195 - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,520 $2,100 $2,019
51,415
kWh
$501
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $673,740 $971,788 $150,790
3,827,304
kWh
$38,310
-
kW-mo/yr
$34,195 $169,138
-
MMBtu
$281,307
TOTAL IMPLEMENTED - - - - - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs