ITAC Assessment: TT0209
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ITAC Assessment: TT0209
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Assessment Year 2018
Principal Product Steering Columns
NAICS 336330: Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 495
Plant Area 200,000
ft2
Annual Production 3,000,000
units
Production Hrs. Annual 6,000
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $291,491 6,554,640
kWh
Electricity Demand $166,229 13,907
kW-mo/yr
Natural Gas $8,625 1,717
MMBtu
Waste Disposal Costs
Water Usage $5,497 134,126
Tgal
Water Disposal $6,457 134
Tgal
TOTAL YEARLY COSTS $478,299
RECOMMENDED SAVINGS* $58,470 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,488

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 2.2615: Clean condenser tubes $14,316 $600 $14,316
318,129
kWh
- -
02 2.4235: Remove or close off unneeded compressed air lines $13,850 $17,000 $9,289
208,744
kWh
$4,561
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $7,088 $2,000 $7,088
159,283
kWh
- -
04 2.3212: Optimize plant power factor $6,114 $5,200 - $6,114
-
kW-mo/yr
-
05 2.4235: Remove or close off unneeded compressed air lines $5,157 - $5,157
115,877
kWh
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,604 $3,500 $2,995
67,320
kWh
$1,609
-
kW-mo/yr
-
07 4.232: Lease equipment instead of purchasing $3,120 - - - $3,120
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,744 $5,280 $1,744
39,192
kWh
- -
09 2.4239: Eliminate or reduce compressed air usage $1,382 $1,000 $1,382
31,056
kWh
- -
10 2.6218: Turn off equipment when not in use $755 $2,000 $755
16,968
kWh
- -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $340 $465 $169
3,802
kWh
$62
-
kW-mo/yr
$109
TOTAL RECOMMENDED $58,470 $37,045 $42,895
960,371
kWh
$12,346
-
kW-mo/yr
$3,229
TOTAL IMPLEMENTED $23,488 $8,345 $23,317
520,406
kWh
$62
-
kW-mo/yr
$109
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs