| Assessment Year | 2016 |
|---|---|
| Principal Product | Porcelain Tile |
| NAICS | 327120: Clay Building Material and Refractories Manufacturing |
| SIC | 3253: Ceramic Wall and Floor Tile |
| Sales Range | $100 M to 500M |
| # of Employees | 460 |
| Plant Area |
750,000
ft2
|
| Annual Production | 24,000,000
units
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,290,288 | 28,449,272 |
kWh
|
$0.045 |
| Electricity Demand | $1,300,249 | 132,716 |
kW-mo/yr
|
$9.80 |
| Natural Gas | $1,520,929 | 462,344 |
MMBtu
|
$3.29 |
| TOTAL YEARLY COSTS | $4,111,466 | |||
| RECOMMENDED SAVINGS* | $133,328 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $49,756 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $35,984 | $24,000 | - | - |
$35,984
-
MMBtu
|
|
| 02 | 2.2511: Insulate bare equipment | $31,353 | $38,924 | - | - |
$31,353
-
MMBtu
|
|
| 03 | 2.4239: Eliminate or reduce compressed air usage | $25,164 | $10,000 |
$18,428
405,904
kWh
|
$6,736
-
kW-mo/yr
|
- | |
| 04 | 2.2511: Insulate bare equipment | $12,441 | $27,333 | - | - |
$12,441
-
MMBtu
|
|
| 05 | 2.4239: Eliminate or reduce compressed air usage | $7,573 | $7,000 |
$5,081
111,925
kWh
|
$2,492
-
kW-mo/yr
|
- | |
| 06 | 2.2437: Recover waste heat from equipment | $6,973 | $6,000 |
$5,174
113,956
kWh
|
$1,799
-
kW-mo/yr
|
- | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,976 | $13,245 |
$3,242
71,400
kWh
|
$734
-
kW-mo/yr
|
- | |
| 08 | 2.2437: Recover waste heat from equipment | $3,794 | $500 |
$3,079
67,810
kWh
|
$715
-
kW-mo/yr
|
- | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,058 | $3,050 |
$2,823
62,189
kWh
|
$235
-
kW-mo/yr
|
- | |
| 10 | 2.3212: Optimize plant power factor | $3,012 | $8,000 | - |
$3,012
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $133,328 | $138,052 |
$37,827
833,184
kWh
|
$15,723
-
kW-mo/yr
|
$79,778
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $49,756 | $47,295 |
$34,748
765,374
kWh
|
$15,008
-
kW-mo/yr
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs