ITAC Assessment: TT0165
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ITAC Assessment: TT0165
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Assessment Year 2016
Principal Product Ceramic Microelectronics
NAICS 334419: Other Electronic Component Manufacturing
SIC 3087: Custom Compounding of Purchased Plastics Resins
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 130,000
ft2
Annual Production 6,200,000
pieces
Production Hrs. Annual 4,680
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $369,700 6,423,600
kWh
Electricity Demand $191,972 12,788
kW-mo/yr
Natural Gas $66,900 9,987
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $75,451 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,941

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Water Consumption Savings
01 2.4239: Eliminate or reduce compressed air usage $33,510 $75,000 $24,743
426,612
kWh
$8,767
-
kW-mo/yr
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $30,405 $88,306 $18,285
315,263
kWh
$12,120
-
kW-mo/yr
- - - -
03 2.1242: Minimize boiler blowdown with better feedwater treatment $4,033 $3,600 - - $1,000
-
MMBtu
$1,854
-
Tgal
$1,179
-
gal
-
04 2.1212: Operate boilers on high fire setting $4,000 $12,000 - - $2,000
-
MMBtu
$1,222
-
Tgal
- $778
-
Tgal
05 2.2511: Insulate bare equipment $2,310 $1,919 $1,556
26,800
kWh
- $754
-
MMBtu
- - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $883 $1,500 $538
9,283
kWh
$345
-
kW-mo/yr
- - - -
07 2.6218: Turn off equipment when not in use $310 $200 $229
3,942
kWh
$81
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $75,451 $182,525 $45,351
781,900
kWh
$21,313
-
kW-mo/yr
$3,754
-
MMBtu
$3,076
-
Tgal
$1,179
-
gal
$778
-
Tgal
TOTAL IMPLEMENTED $41,941 $107,525 $20,608
355,288
kWh
$12,546
-
kW-mo/yr
$3,754
-
MMBtu
$3,076
-
Tgal
$1,179
-
gal
$778
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs