ITAC Assessment: TT0151
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ITAC Assessment: TT0151
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Assessment Year 2015
Principal Product Coating Systems
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 70
Plant Area 110,000
ft2
Annual Production 2,700,000
pieces
Production Hrs. Annual 3,375
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $196,620 3,204,000
kWh
Electricity Demand $116,425 8,894
kW-mo/yr
Natural Gas $289,658 52,050
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $51,899 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $23,852 $30,000 - - $23,852
-
MMBtu
02 2.4131: Size electric motors for peak operating efficiency $13,548 $21,700 $10,482
170,989
kWh
$3,066
-
kW-mo/yr
-
03 2.3212: Optimize plant power factor $11,094 $20,000 - $11,094
-
kW-mo/yr
-
04 2.6218: Turn off equipment when not in use $2,096 $600 $2,096
34,200
kWh
- -
05 2.7135: Install occupancy sensors $1,197 $600 $1,197
19,523
kWh
- -
06 2.7122: Disconnect ballasts $112 $10 $86
1,402
kWh
$26
-
kW-mo/yr
-
TOTAL RECOMMENDED $51,899 $72,910 $13,861
226,114
kWh
$14,186
-
kW-mo/yr
$23,852
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs