| Assessment Year | 2015 |
|---|---|
| Principal Product | Fabricated Metal Products |
| NAICS | 332322: Sheet Metal Work Manufacturing |
| SIC | 3444: Sheet Metal Work |
| Sales Range | $50 M to 100M |
| # of Employees | 376 |
| Plant Area |
250,000
ft2
|
| Annual Production | 27,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $710,523 | 10,589,635 |
kWh
|
$0.067 |
| Electricity Demand | $296,340 | 22,481 |
kW-mo/yr
|
$13.18 |
| Natural Gas | $290,121 | 39,305 |
MMBtu
|
$7.38 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $57,713 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $19,615 | $36,000 | - |
$19,615
-
kW-mo/yr
|
- | |
| 02 | 2.2437: Recover waste heat from equipment | $13,344 | $10,000 | - | - |
$13,344
-
MMBtu
|
|
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $11,515 | $3,000 |
$8,272
123,456
kWh
|
$3,243
-
kW-mo/yr
|
- | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,597 | $63 |
$4,738
70,711
kWh
|
$1,859
-
kW-mo/yr
|
- | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,475 | $3,500 |
$4,330
64,620
kWh
|
$145
-
kW-mo/yr
|
- | |
| 06 | 2.7122: Disconnect ballasts | $1,276 | $120 |
$669
9,984
kWh
|
$607
-
kW-mo/yr
|
- | |
| 07 | 2.6218: Turn off equipment when not in use | $891 | $275 |
$891
13,303
kWh
|
- | - | |
| TOTAL RECOMMENDED | $57,713 | $52,958 |
$18,900
282,074
kWh
|
$25,469
-
kW-mo/yr
|
$13,344
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs