ITAC Assessment: TT0144
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ITAC Assessment: TT0144
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Assessment Year 2014
Principal Product Hydrogen Peroxide
NAICS 325199: All Other Basic Organic Chemical Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 56
Plant Area 59,000
ft2
Annual Production 75,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,870,226 66,271,000
kWh
Natural Gas $4,524,398 1,007,661
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $298,150 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,856

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Liquid (non-haz) Savings
01 2.2135: Repair and eliminate steam leaks $14,166 $5,000 - $14,166
-
MMBtu
-
02 2.2444: Use hot process fluids to preheat incoming process fluids $26,051 $22,000 - $14,719
-
MMBtu
$11,332
-
gal
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $18,000 $20,000 $18,000
308,219
kWh
- -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,000 $10,000 $6,000
102,740
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,639 $4,000 $1,639
28,069
kWh
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $30,695 $30,000 $30,695
525,600
kWh
- -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $13,301 $50,000 $13,301
227,760
kWh
- -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $18,212 $30,000 $18,212
311,856
kWh
- -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $19,030 $30,000 $19,030
325,872
kWh
- -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $18,775 $30,000 $18,775
321,492
kWh
- -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $21,435 $25,000 $21,435
367,044
kWh
- -
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $20,105 $25,000 $20,105
344,268
kWh
- -
13 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $18,928 $30,000 $18,928
324,120
kWh
- -
14 2.7134: Use photocell controls $49,879 $7,350 $49,879
854,100
kWh
- -
15 2.7135: Install occupancy sensors $3,094 $1,691 $3,094
52,980
kWh
- -
16 3.4111: Use closed cycle process to minimize waste water production $18,840 $25,000 - $18,840
-
MMBtu
-
TOTAL RECOMMENDED $298,150 $345,041 $239,093
4,094,120
kWh
$47,725
-
MMBtu
$11,332
-
gal
TOTAL IMPLEMENTED $41,856 $31,000 $1,639
28,069
kWh
$28,885
-
MMBtu
$11,332
-
gal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs