ITAC Assessment: TT0142
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ITAC Assessment: TT0142
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Assessment Year 2014
Principal Product Residential Oven Racks
NAICS 331222: Steel Wire Drawing
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 130,000
ft2
Annual Production 4,992,000
pieces
Production Hrs. Annual 5,000
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $254,137 3,969,600
kWh
Electricity Demand $130,911 10,330
kW-mo/yr
Electricity Fees $36,307 -
Natural Gas $126,258 23,004
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $15,720 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,005

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $2,305 $1,400 - - $2,305
-
MMBtu
02 2.2136: Install / repair insulation on steam lines $299 $596 - - $299
-
MMBtu
03 2.2136: Install / repair insulation on steam lines $861 $1,662 - - $861
-
MMBtu
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,651 $3,000 $8,640
135,000
kWh
$3,011
-
kW-mo/yr
-
05 2.7122: Disconnect ballasts $555 $60 $437
6,833
kWh
$118
-
kW-mo/yr
-
06 2.7134: Use photocell controls $49 $45 $49
766
kWh
- -
TOTAL RECOMMENDED $15,720 $6,763 $9,126
142,599
kWh
$3,129
-
kW-mo/yr
$3,465
-
MMBtu
TOTAL IMPLEMENTED $14,005 $4,445 $8,689
135,766
kWh
$3,011
-
kW-mo/yr
$2,305
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs