| Assessment Year | 2014 |
|---|---|
| Principal Product | Discrete Rubber Parts |
| NAICS | 339113: Surgical Appliance and Supplies Manufacturing |
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 85 |
| Plant Area |
196,000
ft2
|
| Annual Production | 12,000,000
pieces
|
| Production Hrs. Annual | 4,800
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $179,413 | 2,835,600 |
kWh
|
$0.063 |
| Electricity Demand | $135,616 | 11,218 |
kW-mo/yr
|
$12.09 |
| Electricity Fees | $3,785 | - |
|
- |
| Natural Gas | $202,132 | 32,475 |
MMBtu
|
$6.22 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $44,991 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $36,203 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1231: Establish burner maintenance schedule for boilers | $3,000 | $2,000 | - | - |
$3,000
-
MMBtu
|
- | - | |
| 02 | 2.2136: Install / repair insulation on steam lines | $1,068 | $1,545 | - | - |
$1,068
-
MMBtu
|
- | - | |
| 03 | 2.2441: Preheat boiler makeup water with waste process heat | $4,428 | $8,000 | - | - |
$3,728
-
MMBtu
|
$343
-
Tgal
|
$357
-
gal
|
|
| 04 | 2.2442: Preheat combustion air with waste heat | $2,430 | $4,000 | - | - |
$2,047
-
MMBtu
|
$188
-
Tgal
|
$195
-
gal
|
|
| 05 | 2.3212: Optimize plant power factor | $25,238 | $36,000 | - |
$25,238
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $1,930 | $825 |
$1,304
20,702
kWh
|
$626
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,206 | $125 |
$2,167
34,387
kWh
|
$1,039
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.6218: Turn off equipment when not in use | $3,333 | $50 |
$900
14,300
kWh
|
$433
-
kW-mo/yr
|
$2,000
-
MMBtu
|
- | - | |
| 09 | 2.7122: Disconnect ballasts | $358 | $50 |
$283
4,503
kWh
|
$75
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $44,991 | $52,595 |
$4,654
73,892
kWh
|
$27,411
-
kW-mo/yr
|
$11,843
-
MMBtu
|
$531
-
Tgal
|
$552
-
gal
|
||
| TOTAL IMPLEMENTED | $36,203 | $39,770 |
$3,350
53,190
kWh
|
$26,785
-
kW-mo/yr
|
$6,068
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs