ITAC Assessment: TT0136
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ITAC Assessment: TT0136
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Assessment Year 2014
Principal Product Polystyrene
NAICS 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 25
Plant Area 55,000
ft2
Annual Production 5,292,000
lb
Production Hrs. Annual 3,640
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $66,840 1,000,800
kWh
Electricity Demand $30,297 2,979
kW-mo/yr
Electricity Fees $4,597 -
Natural Gas $195,546 27,142
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $19,491 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,045

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1213: Direct warmest air to combustion intake $2,000 $3,250 - - $2,000
-
MMBtu
02 2.2136: Install / repair insulation on steam lines $6,697 $5,463 - - $6,697
-
MMBtu
03 2.3212: Optimize plant power factor $1,749 $4,000 - $1,749
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,283 $3,073 $856
12,776
kWh
$427
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $7,714 $28,054 $5,151
76,877
kWh
$2,563
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $48 $138 $32
473
kWh
$16
-
kW-mo/yr
-
TOTAL RECOMMENDED $19,491 $43,978 $6,039
90,126
kWh
$4,755
-
kW-mo/yr
$8,697
-
MMBtu
TOTAL IMPLEMENTED $9,045 $31,265 $6,039
90,126
kWh
$3,006
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs