ITAC Assessment: TT0126
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ITAC Assessment: TT0126
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Assessment Year 2014
Principal Product Glass Encapsulation Assemblies
NAICS 336211: Motor Vehicle Body Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 280
Plant Area 223,807
ft2
Annual Production 2,400,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $620,114 9,736,800
kWh
Electricity Demand $295,547 19,805
kW-mo/yr
Electricity Fees $(-61,589.0) -
Natural Gas $91,643 9,181
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $69,283 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,283

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Gaseous Waste Savings
01 2.3212: Optimize plant power factor $5,874 $24,000 - $5,874
-
kW-mo/yr
-
02 2.4239: Eliminate or reduce compressed air usage $9,406 $7,500 $7,093
110,825
kWh
$2,313
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,851 $4,000 $5,911
92,354
kWh
$1,940
-
kW-mo/yr
-
04 2.7122: Disconnect ballasts $346 $110 $262
4,095
kWh
$84
-
kW-mo/yr
-
05 2.7144: Install spectral reflectors / delamp $2,806 $4,900 $1,452
22,680
kWh
$1,354
-
kW-mo/yr
-
06 4.132: Purchase new equipment to reduce material use / cost $43,000 $35,238 - - $43,000
-
lb
TOTAL RECOMMENDED $69,283 $75,748 $14,718
229,954
kWh
$11,565
-
kW-mo/yr
$43,000
-
lb
TOTAL IMPLEMENTED $26,283 $40,510 $14,718
229,954
kWh
$11,565
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Gaseous Waste Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs