| Assessment Year | 2013 |
|---|---|
| Principal Product | Steel Castings |
| NAICS | 331513: Steel Foundries (except Investment) |
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 225 |
| Plant Area |
291,373
ft2
|
| Annual Production | 50,000
ton
|
| Production Hrs. Annual | 7,508
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,534,335 | 65,399,706 |
kWh
|
$0.039 |
| Electricity Demand | $1,943,158 | 150,534 |
kW-mo/yr
|
$12.91 |
| Electricity Fees | $998,047 | - |
|
- |
| Natural Gas | $1,392,468 | 187,847 |
MMBtu
|
$7.41 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $489,014 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2424: Use heat in flue gases to preheat products or materials | $129,812 | $50,000 |
$129,812
2,309,815
kWh
|
- | - | - | |
| 02 | 2.2424: Use heat in flue gases to preheat products or materials | $1,913 | $1,500 | - | - |
$1,913
-
MMBtu
|
- | |
| 03 | 2.2442: Preheat combustion air with waste heat | $6,907 | $6,500 | - | - |
$6,907
-
MMBtu
|
- | |
| 04 | 2.2442: Preheat combustion air with waste heat | $7,743 | $6,500 | - | - |
$7,743
-
MMBtu
|
- | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $10,000 | $25,000 |
$10,000
200,000
kWh
|
- | - | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $28,000 | $35,000 |
$28,000
560,000
kWh
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $28,761 | $22,540 |
$7,935
203,449
kWh
|
$5,050
-
kW-mo/yr
|
- | $15,776 | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $20,340 | $14,342 |
$7,088
181,752
kWh
|
$3,213
-
kW-mo/yr
|
- | $10,039 | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,482 | $2,477 |
$369
9,461
kWh
|
$167
-
kW-mo/yr
|
- | $946 | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $297 | $688 |
$71
1,810
kWh
|
$45
-
kW-mo/yr
|
- | $181 | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,354 | $1,340 |
$337
8,637
kWh
|
$153
-
kW-mo/yr
|
- | $864 | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $23,882 | $52,674 |
$5,945
152,424
kWh
|
$2,695
-
kW-mo/yr
|
- | $15,242 | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $193,873 | $235,480 |
$48,257
1,237,368
kWh
|
$21,879
-
kW-mo/yr
|
- | $123,737 | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $34,650 | $37,444 |
$8,625
221,146
kWh
|
$3,910
-
kW-mo/yr
|
- | $22,115 | |
| TOTAL RECOMMENDED | $489,014 | $491,485 |
$246,439
5,085,862
kWh
|
$37,112
-
kW-mo/yr
|
$16,563
-
MMBtu
|
$188,900 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs