ITAC Assessment: TT0102
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ITAC Assessment: TT0102
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Assessment Year 2013
Principal Product Anodizing / Plating / Painting
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 30
Plant Area 42,000
ft2
Annual Production 10,000,000
units
Production Hrs. Annual 5,200
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $70,241 1,138,500
kWh
Electricity Demand $43,903 3,785
kW-mo/yr
Electricity Fees $13,001 -
Natural Gas $23,548 2,337
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,874 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,874

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2515: Use optimum thickness insulation $11,651 $2,925 $11,035
177,990
kWh
- $616
-
MMBtu
02 2.4224: Upgrade controls on compressors $12,842 $21,000 $8,835
142,500
kWh
$4,007
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,735 $3,000 $3,268
52,704
kWh
$1,467
-
kW-mo/yr
-
04 2.7111: Reduce illumination to minimum necessary levels $82 $20 $65
1,051
kWh
$17
-
kW-mo/yr
-
05 2.7135: Install occupancy sensors $320 $50 $223
3,604
kWh
$96
-
kW-mo/yr
-
06 2.7135: Install occupancy sensors $78 $25 $54
874
kWh
$23
-
kW-mo/yr
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $6,203 $14,000 $4,333
69,888
kWh
$1,870
-
kW-mo/yr
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $374 $720 $261
4,212
kWh
$113
-
kW-mo/yr
-
09 2.7142: Utilize higher efficiency lamps and/or ballasts $74 $600 $52
832
kWh
$22
-
kW-mo/yr
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $166 $2,000 $116
1,872
kWh
$50
-
kW-mo/yr
-
11 2.7142: Utilize higher efficiency lamps and/or ballasts $2,176 $4,134 $1,520
24,528
kWh
$656
-
kW-mo/yr
-
12 2.7142: Utilize higher efficiency lamps and/or ballasts $110 $1,092 $77
1,238
kWh
$33
-
kW-mo/yr
-
13 2.7142: Utilize higher efficiency lamps and/or ballasts $64 $120 $51
835
kWh
$13
-
kW-mo/yr
-
TOTAL RECOMMENDED $38,874 $49,686 $29,890
482,127
kWh
$8,368
-
kW-mo/yr
$616
-
MMBtu
TOTAL IMPLEMENTED $38,874 $49,686 $29,890
482,127
kWh
$8,368
-
kW-mo/yr
$616
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs