| Assessment Year | 2012 |
|---|---|
| Principal Product | Aluminum Extrusions |
| NAICS | 331318: Other Aluminum Rolling, Drawing, and Extruding |
| SIC | 3354: Aluminum Extruded Products |
| Sales Range | $100 M to 500M |
| # of Employees | 364 |
| Plant Area |
475,000
ft2
|
| Annual Production | 59,000,000
lb
|
| Production Hrs. Annual | 6,732
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,338,365 | 34,012,189 |
kWh
|
$0.039 |
| Electricity Demand | $1,017,169 | 75,919 |
kW-mo/yr
|
$13.40 |
| Natural Gas | $2,179,015 | 472,961 |
MMBtu
|
$4.61 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $245,108 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $56,874 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.1224: Replace boiler | $8,685 | $5,000 | - | - |
$8,685
-
MMBtu
|
|
| 02 | 2.2427: Use waste heat from hot flue gases to preheat incoming fluids | $165,758 | $300,000 | - | - |
$165,758
-
MMBtu
|
|
| 03 | 2.2444: Use hot process fluids to preheat incoming process fluids | $9,681 | $50,000 | - | - |
$9,681
-
MMBtu
|
|
| 04 | 2.2511: Insulate bare equipment | $1,770 | $1,195 | - | - |
$1,770
-
MMBtu
|
|
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $6,668 | $7,000 |
$3,098
81,518
kWh
|
$3,570
-
kW-mo/yr
|
- | |
| 06 | 2.6211: Conserve energy by efficient use of vending machines | $190 | $10 |
$128
3,372
kWh
|
$62
-
kW-mo/yr
|
- | |
| 07 | 2.7135: Install occupancy sensors | $39,751 | $33,080 |
$25,546
672,257
kWh
|
$14,205
-
kW-mo/yr
|
- | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $538 | $625 |
$255
6,698
kWh
|
$283
-
kW-mo/yr
|
- | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $12,067 | $8,672 |
$7,959
209,446
kWh
|
$4,108
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $245,108 | $405,582 |
$36,986
973,291
kWh
|
$22,228
-
kW-mo/yr
|
$185,894
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $56,874 | $46,275 |
$28,644
753,775
kWh
|
$17,775
-
kW-mo/yr
|
$10,455
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs