ITAC Assessment: TT0085
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ITAC Assessment: TT0085
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Assessment Year 2012
Principal Product Automotive Fuel Tanks
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 300
Plant Area 300,000
ft2
Annual Production 900,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,512,333 25,722,000
kWh
Electricity Demand $707,867 60,225
kW-mo/yr
Electricity Fees $(-182,028.0) -
Natural Gas $33,572 3,984
MMBtu
LPG $81,754 35,981
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $239,535 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $91,176

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.3212: Optimize plant power factor $142,952 $100,850 - $142,952
-
kW-mo/yr
02 2.4131: Size electric motors for peak operating efficiency $3,300 $1,700 $3,300
42,800
kWh
-
03 2.4131: Size electric motors for peak operating efficiency $1,900 $1,700 $1,900
24,500
kWh
-
04 2.6211: Conserve energy by efficient use of vending machines $207 $20 $207
2,759
kWh
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $4,813 $8,867 $3,111
52,722
kWh
$1,702
-
kW-mo/yr
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,203 $3,940 $1,575
26,700
kWh
$628
-
kW-mo/yr
07 2.7142: Utilize higher efficiency lamps and/or ballasts $421 $3,440 $301
5,100
kWh
$120
-
kW-mo/yr
08 2.7142: Utilize higher efficiency lamps and/or ballasts $312 $4,158 $223
3,780
kWh
$89
-
kW-mo/yr
09 2.7142: Utilize higher efficiency lamps and/or ballasts $83,427 $175,342 $59,663
1,011,240
kWh
$23,764
-
kW-mo/yr
TOTAL RECOMMENDED $239,535 $300,017 $70,280
1,169,601
kWh
$169,255
-
kW-mo/yr
TOTAL IMPLEMENTED $91,176 $195,747 $64,873
1,099,542
kWh
$26,303
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs