ITAC Assessment: TT0065
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ITAC Assessment: TT0065
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Assessment Year 2011
Principal Product Automotive Parts
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range less than $500
k
# of Employees 547
Plant Area 340,000
ft2
Annual Production 1
units
Production Hrs. Annual 8,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,681,493 43,116,606
kWh
Electricity Demand $1,021,757 87,249
kW-mo/yr
Electricity Fees $59,962 -
Natural Gas $594,549 70,368
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $183,000 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $90,490

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $3,010 $5,000 $1,610
43,877
kWh
$1,500
-
kW-mo/yr
- $(-100.0)
02 2.7142: Utilize higher efficiency lamps and/or ballasts $18,300 $32,200 $9,700
264,999
kWh
$5,300
-
kW-mo/yr
- $3,300
03 2.7142: Utilize higher efficiency lamps and/or ballasts $39,600 $109,700 $24,500
667,940
kWh
$13,500
-
kW-mo/yr
- $1,600
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,200 $3,700 $600
16,106
kWh
$300
-
kW-mo/yr
- $300
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,000 $12,200 $6,000
112,703
kWh
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $18,990 $5,000 $18,990
517,361
kWh
- - -
07 2.2437: Recover waste heat from equipment $9,600 $10,000 - - $9,600
-
MMBtu
-
08 2.2625: Chill water to the highest temperature possible $20,800 $22,000 $20,800
382,032
kWh
- - -
09 2.2511: Insulate bare equipment $65,500 $61,500 $43,700
1,189,855
kWh
$21,800
-
kW-mo/yr
- -
TOTAL RECOMMENDED $183,000 $261,300 $125,900
3,194,873
kWh
$42,400
-
kW-mo/yr
$9,600
-
MMBtu
$5,100
TOTAL IMPLEMENTED $90,490 $78,700 $68,690
1,819,919
kWh
$21,800
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs