ITAC Assessment: TT0064
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ITAC Assessment: TT0064
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Assessment Year 2011
Principal Product Water Heater Components
NAICS 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 70
Plant Area 55,440
ft2
Annual Production 70,000,000
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $223,149 4,203,360
kWh
Electricity Demand $114,783 8,544
kW-mo/yr
Electricity Fees $6,360 -
Natural Gas $83,727 8,618
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $76,915 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $76,915

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,600 $2,500 $1,100
21,326
kWh
$500
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $9,400 $26,700 $5,700
105,057
kWh
$2,300
-
kW-mo/yr
$1,400
03 2.7142: Utilize higher efficiency lamps and/or ballasts $957 $4,000 $557
10,320
kWh
$400
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $414 $3,200 $300
5,219
kWh
$114
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,844 $29,100 $1,300
24,935
kWh
$544
-
kW-mo/yr
-
06 2.3212: Optimize plant power factor $7,300 $8,500 - $7,300
-
kW-mo/yr
-
07 2.4239: Eliminate or reduce compressed air usage $37,600 $5,500 $27,400
507,306
kWh
$10,200
-
kW-mo/yr
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $17,800 $5,000 $17,800
329,928
kWh
- -
TOTAL RECOMMENDED $76,915 $84,500 $54,157
1,004,091
kWh
$21,358
-
kW-mo/yr
$1,400
TOTAL IMPLEMENTED $76,915 $84,500 $54,157
1,004,091
kWh
$21,358
-
kW-mo/yr
$1,400
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs