| Assessment Year | 2011 |
|---|---|
| Principal Product | Chlorine and Caustic Soda |
| NAICS | 325180: Other Basic Inorganic Chemical Manufacturing |
| SIC | 2812: Alkalies and Chlorine |
| Sales Range | greater than $500 M |
| # of Employees | 208 |
| Plant Area |
1,306,800
ft2
|
| Annual Production | 300,000
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $26,187,224 | 832,501,039 |
kWh
|
$0.031 |
| Electricity Demand | $10,641,962 | 1,234,728 |
kW-mo/yr
|
$8.62 |
| Electricity Fees | $(-241,953.0) | - |
|
- |
| Natural Gas | $1,428,562 | 252,458 |
MMBtu
|
$5.66 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $374,100 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $187,100 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $33,700 | $60,600 |
$32,100
606,104
kWh
|
- | $1,600 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,900 | $36,300 |
$8,400
158,722
kWh
|
- | $2,500 | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,100 | $6,300 |
$4,400
84,630
kWh
|
- | $3,700 | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,600 | $4,200 |
$2,400
45,990
kWh
|
- | $200 | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,000 | $1,500 |
$1,900
36,792
kWh
|
- | $100 | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $37,800 | $26,000 |
$37,800
714,733
kWh
|
- | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $13,400 | $10,000 |
$13,400
253,750
kWh
|
- | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $45,100 | $4,900 |
$45,100
851,568
kWh
|
- | - | |
| 09 | 2.2628: Utilize a less expensive cooling method | $23,000 | $50,000 |
$23,000
434,846
kWh
|
- | - | |
| 10 | 2.1113: Reduce combustion air flow to optimum | $84,900 | $45,000 |
$17,900
338,003
kWh
|
$67,000
-
MMBtu
|
- | |
| 11 | 2.1124: Replace direct fired with steam heat | $78,600 | $30,000 | - |
$78,600
-
MMBtu
|
- | |
| 12 | 2.1213: Direct warmest air to combustion intake | $34,000 | $30,000 | - |
$34,000
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $374,100 | $304,800 |
$186,400
3,525,138
kWh
|
$179,600
-
MMBtu
|
$8,100 | ||
| TOTAL IMPLEMENTED | $187,100 | $174,900 |
$100,400
1,900,721
kWh
|
$78,600
-
MMBtu
|
$8,100 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs