ITAC Assessment: TT0039
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ITAC Assessment: TT0039
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Assessment Year 2009
Principal Product Valves
NAICS 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3592: Carburetors, Pistons, Piston Rings, and Valves
Sales Range $50
M
to 100
M
# of Employees 270
Plant Area 172,000
ft2
Annual Production 50,000,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,691,560 25,740,360
kWh
Natural Gas $406,830 23,068
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $245,820 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $115,810

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $2,163 $16,183 $2,163
32,784
kWh
- -
02 2.4133: Use most efficient type of electric motors $1 - $1
1
kWh
- -
03 2.4235: Remove or close off unneeded compressed air lines $77,380 $7,000 $77,380
1,230,900
kWh
- -
04 2.4234: Cool compressor air intake with heat exchanger $36,266 $12,000 $36,266
614,685
kWh
- -
05 2.1116: Improve combustion control capability $112,568 $64,000 - - $112,568
-
MMBtu
06 2.8121: Apply for tax-free status for energy purchases $6,012 $250 - - $6,012
-
MMBtu
07 2.3212: Optimize plant power factor $11,430 $13,000 - $11,430
-
kW-mo/yr
-
TOTAL RECOMMENDED $245,820 $112,433 $115,810
1,878,370
kWh
$11,430
-
kW-mo/yr
$118,580
-
MMBtu
TOTAL IMPLEMENTED $115,810 $35,183 $115,810
1,878,370
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs