ITAC Assessment: TT0028
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ITAC Assessment: TT0028
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Assessment Year 2008
Principal Product Automotive Headliners
NAICS 336360: Motor Vehicle Seating and Interior Trim Manufacturing
SIC 2531: Public Building and Related Furniture
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 125,000
ft2
Annual Production 1,225,000
pieces
Production Hrs. Annual 5,000
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $371,512 11,275,500
kWh
Electricity Demand $274,335 23,729
kW-mo/yr
Electricity Fees $136,521 -
Natural Gas $23,246 1,600
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,092,473 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $65,250 $256,400 $31,200
843,840
kWh
$20,450
-
kW-mo/yr
- $13,600
02 2.7142: Utilize higher efficiency lamps and/or ballasts $10,060 $10,060 $4,600
124,848
kWh
$3,030
-
kW-mo/yr
- $2,430
03 2.7142: Utilize higher efficiency lamps and/or ballasts $6,360 $12,000 $3,000
81,168
kWh
$1,960
-
kW-mo/yr
- $1,400
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,930 $10,100 $2,530
68,352
kWh
$1,650
-
kW-mo/yr
- $750
05 2.7142: Utilize higher efficiency lamps and/or ballasts $920 $1,500 $250
6,696
kWh
$160
-
kW-mo/yr
$510 -
06 2.3414: Burn waste to produce steam to drive a steam turbine generator set and use steam exhaust for heat $993,250 $4,000,000 $344,250
9,304,000
kWh
$169,000
-
kW-mo/yr
- $480,000
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,100 $2,500 $4,100
336,737
kWh
- - -
08 2.4239: Eliminate or reduce compressed air usage $2,570 $2,000 $2,570
78,846
kWh
- - -
09 2.3212: Optimize plant power factor $5,033 $23,900 - - $5,033 -
TOTAL RECOMMENDED $1,092,473 $4,318,460 $392,500
10,844,487
kWh
$196,250
-
kW-mo/yr
$5,543 $498,180
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs