ITAC Assessment: TR0007
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ITAC Assessment: TR0007
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Assessment Year 2017
Principal Product Grinding Wheels
NAICS 327910: Abrasive Product Manufacturing
SIC 3291: Abrasive Products
Sales Range $50
M
to 100
M
# of Employees 117
Plant Area 153,578
ft2
Annual Production 10,000
units
Production Hrs. Annual 8,760
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $197,815 6,550,320
kWh
Electricity Demand $103,152 12,867
kW-mo/yr
Waste Disposal Costs
Water Usage $15,740 5,501,000
Tgal
Water Disposal $20,073 5,226
Tgal
TOTAL YEARLY COSTS $336,780
RECOMMENDED SAVINGS* $69,007 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $61,497

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $34,558 $3,000 $34,558
1,144,348
kWh
- -
02 2.3212: Optimize plant power factor $5,927 $22,500 - $5,927
-
kW-mo/yr
-
03 3.5318: Recycle fluorescent lamps $10,606 $23,530 $10,606
351,199
kWh
- -
04 3.4155: Meter waste water $6,760 $2,650 - - $6,760
-
Tgal
05 2.2523: Reduce infiltration to refrigerated areas; isolate hot equipment from refrigerated areas $5,572 $500 $5,572
184,521
kWh
- -
06 2.7135: Install occupancy sensors $4,304 $6,855 $4,304
142,517
kWh
- -
07 3.6193: Install equipment (eg compactor) to reduce disposal costs $750 $2,212 - - $750
-
Tgal
08 2.2511: Insulate bare equipment $421 $38 $421
13,927
kWh
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $109 $195 $109
3,614
kWh
- -
TOTAL RECOMMENDED $69,007 $61,479 $55,570
1,840,125
kWh
$5,927
-
kW-mo/yr
$7,510
-
Tgal
TOTAL IMPLEMENTED $61,497 $56,617 $55,570
1,840,125
kWh
$5,927
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs