ITAC Assessment: TN0690
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ITAC Assessment: TN0690
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Assessment Year 2000
Principal Product Cast aluminum wheels
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 400
Plant Area 300,000
ft2
Annual Production 1,275,000
pieces
Production Hrs. Annual 7,344
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,210,739 40,669,696
kWh
Electricity Demand $330,094 61,242
kW-mo/yr
Natural Gas $1,442,080 480,040
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $700,738 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $258,893

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 2.2437: Recover waste heat from equipment $272,160 $169,485 - $272,160
-
MMBtu
- - - -
02 4.445: Install equipment to move product $164,990 $183,505 $(-2,085.0)
54,807
kWh
- - - $167,075 -
03 2.6212: Turn off equipment during breaks, reduce operating time $93,903 $3,930 $18,453
485,053
kWh
$175,695
-
MMBtu
- - $(-100,245.0) -
04 2.8113: Purchase gas directly from a contract gas supplier $72,100 - - $72,100
-
MMBtu
- - - -
05 2.2531: Re-size charging openings or add movable cover or door $29,370 $9,805 - $29,370
-
MMBtu
- - - -
06 3.4111: Use closed cycle process to minimize waste water production $32,000 $13,020 - - $32,000
-
Tgal
- - -
07 3.5315: Lease / purchase baler; sell cardboard to recycler $17,200 $5,810 - - - $16,000
-
lb
- $1,200
08 2.2437: Recover waste heat from equipment $14,310 $33,160 - $14,310
-
MMBtu
- - - -
09 2.2514: Cover open tanks $4,705 $2,280 - $4,705
-
MMBtu
- - - -
TOTAL RECOMMENDED $700,738 $420,995 $16,368
539,860
kWh
$568,340
-
MMBtu
$32,000
-
Tgal
$16,000
-
lb
$66,830 $1,200
TOTAL IMPLEMENTED $258,893 $187,435 $16,368
539,860
kWh
$175,695
-
MMBtu
- - $66,830 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs