| Assessment Year | 1999 |
|---|---|
| Principal Product | Corrugater cardboard containers |
| NAICS |
n/a
|
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
135,000
ft2
|
| Annual Production | 200,000
pieces
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $142,330 | 3,889,508 |
kWh
|
$0.037 |
| Electricity Demand | $86,617 | 9,958 |
kW-mo/yr
|
$8.70 |
| Natural Gas | $163,236 | 38,561 |
MMBtu
|
$4.23 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $944,251 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $704,076 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.1192: Reduce scrap production | $674,570 | $64,500 | - | - | - | - |
$729,000
-
lb
|
$(-23,870.0) | $(-30,560.0) | - | - | |
| 02 | 4.211: Consider use / purchase of bulk materials where possible | $238,000 | $110,000 | - | - | - | - |
$221,000
-
lb
|
- | - | $17,000 | - | |
| 03 | 2.3212: Optimize plant power factor | $9,000 | $26,000 | - | - | $9,000 | - | - | - | - | - | - | |
| 04 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $7,860 | $8,370 | - | - | - | - |
$7,860
-
lb
|
- | - | - | - | |
| 05 | 4.421: Modify current incentive program | $6,300 | $1,200 | - | - | - | - | - | - | $2,000 | - | $4,300 | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,696 | - |
$1,325
38,980
kWh
|
$1,371
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 07 | 2.2136: Install / repair insulation on steam lines | $2,175 | $1,280 |
$2,175
151,817
kWh
|
- | - | - | - | - | - | - | - | |
| 08 | 3.4155: Meter waste water | $1,120 | $3,300 | - | - | - |
$1,120
-
Tgal
|
- | - | - | - | - | |
| 09 | 2.2511: Insulate bare equipment | $940 | $540 |
$940
65,358
kWh
|
- | - | - | - | - | - | - | - | |
| 10 | 2.2135: Repair and eliminate steam leaks | $900 | $196 |
$900
62,720
kWh
|
- | - | - | - | - | - | - | - | |
| 11 | 2.6242: Minimize operation of equipment maintained in standby condition | $690 | - |
$690
20,223
kWh
|
- | - | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $944,251 | $215,386 |
$6,030
339,098
kWh
|
$1,371
-
kW-mo/yr
|
$9,000 |
$1,120
-
Tgal
|
$957,860
-
lb
|
$(-23,870.0) | $(-28,560.0) | $17,000 | $4,300 | ||
| TOTAL IMPLEMENTED | $704,076 | $104,106 |
$3,855
187,281
kWh
|
$1,371
-
kW-mo/yr
|
$9,000 |
$1,120
-
Tgal
|
$736,860
-
lb
|
$(-23,870.0) | $(-28,560.0) | - | $4,300 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs