ITAC Assessment: TN0667
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ITAC Assessment: TN0667
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Assessment Year 1999
Principal Product Aluminum Wheels
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 285
Plant Area 160,000
ft2
Annual Production 1,200,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $666,620 19,050,411
kWh
Electricity Demand $292,345 34,008
kW-mo/yr
Electricity Fees $15,168 -
Natural Gas $311,615 67,000
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $359,650 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $79,062

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Water Consumption Savings
01 3.5311: Recover and reuse waste material $222,220 $77,760 - - - $(-2,000,000.0)
-
lb
- $2,222,220 -
02 2.7243: Improve air circulation with destratification fans / other methods $52,782 $80,100 $52,782
8,352,872
kWh
- - - - - -
03 3.4155: Meter waste water $26,280 $2,980 - - $26,280
-
Tgal
- - - -
04 4.432: Cross-train personnel to avoid lost time $22,500 $25,000 - - - - $22,500 - -
05 3.4114: Replace city water with recycled water via cooling tower $20,700 $21,780 - - $10,350
-
Tgal
- - - $10,350
-
Tgal
06 2.3212: Optimize plant power factor $15,168 $29,100 - $15,168 - - - - -
TOTAL RECOMMENDED $359,650 $236,720 $52,782
8,352,872
kWh
$15,168 $36,630
-
Tgal
$(-2,000,000.0)
-
lb
$22,500 $2,222,220 $10,350
-
Tgal
TOTAL IMPLEMENTED $79,062 $83,080 $52,782
8,352,872
kWh
- $26,280
-
Tgal
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs