| Assessment Year | 1999 |
|---|---|
| Principal Product | Insulated copper wire |
| NAICS |
n/a
|
| SIC | 3357: Drawing and Insulating of Nonferrous Wire |
| Sales Range | $10 M to 50M |
| # of Employees | 110 |
| Plant Area |
140,000
ft2
|
| Annual Production | 40,000,000
lb
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $410,414 | 12,597,011 |
kWh
|
$0.033 |
| Electricity Demand | $280,110 | 34,725 |
kW-mo/yr
|
$8.07 |
| Electricity Fees | $82,782 | - |
|
- |
| Natural Gas | $3,177 | 426 |
MMBtu
|
$7.46 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $496,319 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $200,438 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Gaseous Waste Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.7312: Implement a regular maintenance program to reduce emissions from leaky valves and pipe fittings | $175,335 | $5,000 | - | - | - | - | - | - |
$175,335
-
lb
|
- | |
| 02 | 4.445: Install equipment to move product | $91,400 | $49,760 | - | - | - | - | - | - | - | $91,400 | |
| 03 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $73,031 | $8,750 |
$(-1,000.0)
(-1,465)
kWh
|
- | - | - | - |
$74,031
-
lb
|
- | - | |
| 04 | 2.3212: Optimize plant power factor | $72,160 | $93,000 | - | - | $72,160 | - | - | - | - | - | |
| 05 | 2.5195: Change product design to reduce energy requirements | $39,290 | $2,720 |
$23,020
697,538
kWh
|
$16,270
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 3.6112: Use filter and drying oven to reduce sludge volume | $25,103 | $30,600 |
$(-6,930.0)
(-272,567)
kWh
|
- | - | - |
$32,033
-
gal
|
- | - | - | |
| 07 | 3.4155: Meter waste water | $13,500 | $3,700 | - | - | - |
$13,500
-
Tgal
|
- | - | - | - | |
| 08 | 2.7261: Install timers and/or thermostats | $6,500 | $650 |
$6,500
136,284
kWh
|
- | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $496,319 | $194,180 |
$21,590
559,790
kWh
|
$16,270
-
kW-mo/yr
|
$72,160 |
$13,500
-
Tgal
|
$32,033
-
gal
|
$74,031
-
lb
|
$175,335
-
lb
|
$91,400 | ||
| TOTAL IMPLEMENTED | $200,438 | $35,600 |
$(-6,930.0)
(-272,567)
kWh
|
- | - | - |
$32,033
-
gal
|
- |
$175,335
-
lb
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Gaseous Waste Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs