ITAC Assessment: TN0659
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ITAC Assessment: TN0659
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Assessment Year 1999
Principal Product Truck air brake actuators
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 59,500
ft2
Annual Production 2,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $234,399 4,444,314
kWh
Electricity Demand $92,581 9,899
kW-mo/yr
LPG $72,585 12,281
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $170,467 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $139,642

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Primary Product Savings
01 4.611: Begin a practice of predictive / preventative maintenance $135,000 $32,200 - - - $(-120,000.0) - - - $255,000
02 3.6112: Use filter and drying oven to reduce sludge volume $15,965 $4,260 - - $8,775
-
lb
- $7,190 - - -
03 3.6112: Use filter and drying oven to reduce sludge volume $6,520 $10,300 $(-65.0)
(-3,224)
kWh
$6,585
-
gal
- - - - - -
04 4.214: Purchase appropriately sized material $5,860 - - - - - - $5,860 - -
05 2.2437: Recover waste heat from equipment $4,642 $1,860 $4,642
145,076
kWh
- - - - - - -
06 2.7144: Install spectral reflectors / delamp $1,890 $3,060 $1,780
55,686
kWh
- - - - - $110 -
07 2.2511: Insulate bare equipment $590 $131 $590
18,464
kWh
- - - - - - -
TOTAL RECOMMENDED $170,467 $51,811 $6,947
216,002
kWh
$6,585
-
gal
$8,775
-
lb
$(-120,000.0) $7,190 $5,860 $110 $255,000
TOTAL IMPLEMENTED $139,642 $34,060 $4,642
145,076
kWh
- - $(-120,000.0) - - - $255,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs