ITAC Assessment: NC0140
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ITAC Assessment: NC0140
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Assessment Year 1998
Principal Product steel wire
NAICS
n/a
SIC 3315: Steel Wiredrawing and Steel Nails and Spikes
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 156,000
ft2
Annual Production 100,000,000
lb
Production Hrs. Annual 7,200
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $241,113 9,033,119
kWh
Electricity Demand $189,243 20,310
kW-mo/yr
Electricity Fees $12,919 -
Natural Gas $55,941 9,560
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $310,829 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $243,771

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings Increase in Production Savings
01 2.4133: Use most efficient type of electric motors $489 $852 $157
5,862
kWh
$332
-
kW-mo/yr
- - - -
02 2.2511: Insulate bare equipment $4,227 $1,090 - - $4,227
-
MMBtu
- - -
03 2.2514: Cover open tanks $5,237 $10,500 - - $5,237
-
MMBtu
- - -
04 2.4131: Size electric motors for peak operating efficiency $7,006 $6,000 $4,406
165,006
kWh
$2,600
-
kW-mo/yr
- - - -
05 2.8113: Purchase gas directly from a contract gas supplier $1,555 $200 - - $1,555
-
MMBtu
- - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,915 $1,448 $1,291
48,359
kWh
$624
-
kW-mo/yr
- - - -
07 3.5313: Increase amount of waste recovered for resale $5,400 $200 - - - $8,100
-
lb
$(-2,700.0) -
08 4.113: Install refrigeration system to cool product $47,500 $135,000 - - - - - $47,500
09 4.451: Add additional production shift $237,500 $12,000 - - - - - $237,500
TOTAL RECOMMENDED $310,829 $167,290 $5,854
219,227
kWh
$3,556
-
kW-mo/yr
$11,019
-
MMBtu
$8,100
-
lb
$(-2,700.0) $285,000
TOTAL IMPLEMENTED $243,771 $14,142 $157
5,862
kWh
$332
-
kW-mo/yr
$5,782
-
MMBtu
- - $237,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs