ITAC Assessment: TN0655
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ITAC Assessment: TN0655
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Assessment Year 1999
Principal Product Polyester polymers and fibers
NAICS
n/a
SIC 2824: Manmade Organic Fibers, Except Cellulosic
Sales Range $50
M
to 100
M
# of Employees 110
Plant Area 3,764,300
ft2
Annual Production 120,000,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,261,890 46,339,098
kWh
Electricity Demand $750,022 75,849
kW-mo/yr
Electricity Fees $(-15,431.0) -
Natural Gas $223,557 58,441
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $342,525 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $81,375

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Ancillary Material Cost Savings Primary Product Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $93,920 $120,140 $90,010
3,913,541
kWh
$55,050
-
kW-mo/yr
$(-51,140.0)
-
MMBtu
- - - -
02 2.7111: Reduce illumination to minimum necessary levels $6,480 $1,000 $4,020
174,678
kWh
$2,460
-
kW-mo/yr
- - - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,135 $5,115 $1,415
61,547
kWh
$1,720
-
kW-mo/yr
- - - - -
04 3.1291: Eliminate practice of mixing waste streams $78,240 $6,600 - - - $18,020
-
Tgal
$16,060
-
gal
$44,160 -
05 2.4312: Improve lubrication practices $48,250 $111,600 $29,940
1,301,583
kWh
$18,310
-
kW-mo/yr
- - - - -
06 4.321: Optimize production lot sizes and inventories $112,500 $60,000 - - - - - - $112,500
TOTAL RECOMMENDED $342,525 $304,455 $125,385
5,451,349
kWh
$77,540
-
kW-mo/yr
$(-51,140.0)
-
MMBtu
$18,020
-
Tgal
$16,060
-
gal
$44,160 $112,500
TOTAL IMPLEMENTED $81,375 $11,715 $1,415
61,547
kWh
$1,720
-
kW-mo/yr
- $18,020
-
Tgal
$16,060
-
gal
$44,160 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs