| Assessment Year | 1999 |
|---|---|
| Principal Product | Safety Switches |
| NAICS |
n/a
|
| SIC | 3613: Switchgear and Switchboard Apparatus |
| Sales Range | $50 M to 100M |
| # of Employees | 243 |
| Plant Area |
165,000
ft2
|
| Annual Production | 740,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $155,424 | 4,896,835 |
kWh
|
$0.032 |
| Electricity Demand | $98,489 | 11,417 |
kW-mo/yr
|
$8.63 |
| Electricity Fees | $5,328 | - |
|
- |
| Natural Gas | $38,312 | 6,206 |
MMBtu
|
$6.17 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $44,870 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,060 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $23,000 | $21,000 | - | - | - | - | - | $(-70,000.0) | $93,000 | |
| 02 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $9,040 | $9,140 |
$9,040
274,033
kWh
|
- | - | - | - | - | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $4,840 | $8,000 | - | - | $4,840 | - | - | - | - | |
| 04 | 2.2511: Insulate bare equipment | $3,020 | $1,605 | - | - | - |
$3,020
-
MMBtu
|
- | - | - | |
| 05 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $2,625 | $900 | - | - | - | - |
$2,625
-
gal
|
- | - | |
| 06 | 3.5112: Reprocess spent oils on site for re-use | $1,465 | $2,420 | - | - | - |
$370
-
MMBtu
|
$1,095
-
gal
|
- | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $880 | $1,120 |
$290
8,792
kWh
|
$590
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $44,870 | $44,185 |
$9,330
282,825
kWh
|
$590
-
kW-mo/yr
|
$4,840 |
$3,390
-
MMBtu
|
$3,720
-
gal
|
$(-70,000.0) | $93,000 | ||
| TOTAL IMPLEMENTED | $12,060 | $10,745 |
$9,040
274,033
kWh
|
- | - |
$3,020
-
MMBtu
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs