ITAC Assessment: TN0644
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ITAC Assessment: TN0644
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Assessment Year 1998
Principal Product High density polyethylene conduit and water pipe
NAICS
n/a
SIC 3084: Plastics Pipe
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 112,500
ft2
Annual Production 30,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $270,435 9,299,531
kWh
Electricity Demand $66,127 15,710
kW-mo/yr
Electricity Fees $73,851 -
Natural Gas $10,756 1,329
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $439,485 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $53,400

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
01 3.5215: Avoid contamination of end pieces and reuse as feed stock $363,750 $20,000 - - - - $(-30,000.0) $393,750
02 3.1191: Change procedures / equipment / operating conditions $32,370 $50,000 - - - $(-20,000.0) - $52,370
03 4.611: Begin a practice of predictive / preventative maintenance $17,850 $32,200 - - - - - $17,850
04 2.3212: Optimize plant power factor $11,910 $1,440 - - $11,910 - - -
05 2.2614: Use cooling tower or economizer to replace chiller cooling $7,575 $8,575 $6,880
275,205
kWh
$695
-
kW-mo/yr
- - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,180 $2,030 $2,020
80,891
kWh
$1,160
-
kW-mo/yr
- - - -
07 2.2511: Insulate bare equipment $2,850 $1,100 $2,290
91,735
kWh
$560
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $439,485 $115,345 $11,190
447,831
kWh
$2,415
-
kW-mo/yr
$11,910 $(-20,000.0) $(-30,000.0) $463,970
TOTAL IMPLEMENTED $53,400 $84,230 $2,020
80,891
kWh
$1,160
-
kW-mo/yr
- $(-20,000.0) - $70,220
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs