ITAC Assessment: TN0642
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ITAC Assessment: TN0642
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Assessment Year 1998
Principal Product Sheet metal siding and roofing panels
NAICS
n/a
SIC 3440:
Sales Range $10
M
to 50
M
# of Employees 35
Plant Area 12,000
ft2
Annual Production 22,000,000
lb
Production Hrs. Annual 2,080
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $19,565 449,883
kWh
Electricity Demand $8,863 1,466
kW-mo/yr
Electricity Fees $424 -
Natural Gas $6,314 8,246
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $341,135 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $294,005

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings By-product Production Savings Increase in Production Savings
01 3.1191: Change procedures / equipment / operating conditions $177,600 $510,000 - - $110,845
-
lb
- - - - $66,755
02 4.421: Modify current incentive program $81,550 $16,885 - - - $19,140 $(-106,760.0) $169,170 - -
03 4.322: Eliminate old stock and modify inventory control $45,000 $26,000 - - - - $45,000 - - -
04 3.1192: Reduce scrap production $33,515 $24,000 - - $44,535
-
lb
- $(-16,750.0) $5,730 - -
05 3.5217: Reuse / recycle/ sell paper products $2,130 $1,200 - - - - - - $2,130 -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $660 $2,190 $310
9,379
kWh
$350
-
kW-mo/yr
- - - - - -
07 2.6212: Turn off equipment during breaks, reduce operating time $300 - $300
9,086
kWh
- - - - - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $230 $500 $110
3,224
kWh
$120
-
kW-mo/yr
- - - - - -
09 2.4314: Use synthetic lubricant $150 - $30
879
kWh
$120
-
kW-mo/yr
- - - - - -
TOTAL RECOMMENDED $341,135 $580,775 $750
22,568
kWh
$590
-
kW-mo/yr
$155,380
-
lb
$19,140 $(-78,510.0) $174,900 $2,130 $66,755
TOTAL IMPLEMENTED $294,005 $553,575 $750
22,568
kWh
$590
-
kW-mo/yr
$155,380
-
lb
$19,140 $(-123,510.0) $174,900 - $66,755
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings By-product Production Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs