ITAC Assessment: TN0641
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ITAC Assessment: TN0641
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Assessment Year 1998
Principal Product Steel forgings and specialty tools
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 76
Plant Area 55,000
ft2
Annual Production 12,000,000
lb
Production Hrs. Annual 5,355
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $263,417 8,283,705
kWh
Electricity Demand $367,463 37,365
kW-mo/yr
Electricity Fees $(-4,779.0) -
Natural Gas $58,884 9,663
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $473,580 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,500

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 4.423: Move product using mechanical means $462,700 $440,300 - - - - - $462,700 -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,810 $5,000 $2,090
61,547
kWh
$3,720
-
kW-mo/yr
- - - - -
03 3.3122: Use filtration, centrifuging to remove contaminants $3,560 $2,500 - - - $183
-
gal
- - $3,377
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,130 $980 $100
2,931
kWh
$1,030
-
kW-mo/yr
- - - - -
05 2.2515: Use optimum thickness insulation $240 $550 - - $240
-
MMBtu
- - - -
06 3.7131: Use a rag recycle service $140 - - - - - $780
-
lb
- $(-640.0)
TOTAL RECOMMENDED $473,580 $449,330 $2,190
64,478
kWh
$4,750
-
kW-mo/yr
$240
-
MMBtu
$183
-
gal
$780
-
lb
$462,700 $2,737
TOTAL IMPLEMENTED $10,500 $8,480 $2,190
64,478
kWh
$4,750
-
kW-mo/yr
- $183
-
gal
- - $3,377
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs